Instant piping technology
- For Compressed Air(Using Aluminum pipe : Size 12 mm – 28 mm)
- For Industrial Grade Water / Coolant / Light Oil (Using Nylon pipe : Size 15 mm)
- For Drinking Water / Food Grade applications(using LLDPE tube : Size 12mm – 15 mm)
| Reason for PRESSURE DROP in pipes |
| Internal Cleanliness |
Flow: Turbulent vs Laminar |
Internal Diameter Variation |
Leakages |
TURBULENT FLOW: In GI pipe
|
FULL FLOW LAMINAR FLOW: Al / Nylon Pipe
 |
A drop of 1 bar pressure in a pipe line results in power losses of over 10%
Annual costs for a 200m system
Benefits of installing
- Smooth bore aluminium / Nylon Pipe
- Consistent internal diameter
- Drop lines integral with Water Trap system
- Rapid fit/modification
Further Benefits
- Reduction in labor in installation
- Easily modified pipe layouts
- Leak free air systems
- Energy efficiency
- No pipe corrosion
- In short, a system with a lower overall cost of ownership.
Benefits when you modify
- Modifications to system (adding drops) can be expensive
- Time consuming
- Production downtime
- Overtime labor
- New systems increase ease of modification
- Drops can be installed in 10 minutes instead of 2 hours
Air leaks – Detrimental to your companies health
| Leak Size |
Loss (CFM) |
Loss (INR/Day) |
Loss
(INR/Year) |
| 0.5mm |
576 |
6.37 |
2352.00 |
| 1.5mm |
9,288 |
99.96 |
36456.00 |
| 3mm |
37,152 |
400.33 |
146069.00 |
| 5mm |
83,952 |
905.03 |
330162.00 |
| Based on Air pressure at 100 psig |
FLOW RATES at your finger tips
| Length |
65 |
130 |
325 |
650 |
1000 |
1300 |
1650 |
3300 |
4900 |
6600 |
ft |
| Air Flow |
20 |
40 |
100 |
200 |
300 |
400 |
500 |
1000 |
1500 |
2000 |
m |
| 10 |
167 |
5 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
18.0 |
|
| 30 |
500 |
20 |
18.0 |
18.0 |
18.0 |
28 |
28 |
28 |
28 |
28 |
28 |
28 |
| 50 |
833 |
30 |
18.0 |
18.0 |
28 |
28 |
28 |
28 |
28 |
28 |
28 |
|
| 100 |
1667 |
60 |
18.0 |
28 |
28 |
28 |
28 |
28 |
|
|
|
|
| 200 |
3333 |
120 |
28 |
28 |
28 |
|
|
|
|
|
|
|
| 300 |
5000 |
180 |
28 |
28 |
|
|
|
|
|
|
|
|
| 400 |
6667 |
235 |
28 |
|
|
|
|
|
|
|
|
|
| m3/h |
I/min |
cfm |
|
|
|
|
|
|
|
|
|
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This table illustrates the maximum air flow capacity for the 3 size ranges of JOHN GUEST based on an operating pressure of 115 PSI and a maximum pressure drop of 5% over the system.
For e.g. : A 100 metre long pipe line is required to convey a flow of 120 cfm at 115 psi. So the suitable pipe will be 28 mm. For smaller sizes consult factory for flow rates
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